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Module 08 · Quality

Every defect has a reason code and an owner.

Inline AQL, 4-point fabric inspection and endline defect capture in one place. The pareto is live, so the top defect of the shift is on the supervisor’s screen before the shift ends.

QA manager · inline QCs
QUALITY / ENDLINE
Pass
AQL 2.5 · lot 8,400
DHU 3.1
Defect
Reason code
Count
Broken stitch
SEW-04
31
Uneven hem
SEW-11
18
Fabric hole
FAB-02
6
Oil stain
FIN-07
4
Lot accepted. Top defect routed to Line 4.
Accept lot
Three capabilities

What it stops doing by hand.

01
Fabric inspection on receipt
4-point inspection per roll, with the roll’s fate — accept, downgrade, return — written back to the store and the supplier.
02
Inline and endline capture
Defects by reason code per operator per hour, on a phone or a tablet, in Bangla.
03
AQL that closes the lot
Sampling plan from the buyer’s AQL, the result on the lot, and the lot released — or held — with a name on it.
The MARBIM moment

MARBIM drafts the buyer’s test report into pass/fail against the buyer’s standard.

Read from testreport_lab.pdf · buyer manual. Nothing is saved until the QA manager presses approve — and the stamp says who, when, and what they saw.

MARBIM proposes. Your people approve.
Hover or tap the card to approve it.
Draft · not savedQUALITY
AQL 2.5 · lot 8,400
Broken stitch
SEW-04
Uneven hem
SEW-11
Fabric hole
FAB-02
sources: testreport_lab.pdf · buyer manual
Approve
the QA manager
21:44
CHECK-03
PP gate
QA’s signature on the PP meeting is the only thing that opens bulk. It cannot be delegated to the line.
Blocks: bulk without PP
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